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Film to bag
TG-500×2 PRO Twin-Lane Bag Making Machine
The TG-500×2 PRO Twin-Lane Bag Making Machine converts bags 200–500 mm wide and 450–850 mm long at up to 250 pcs/min. It runs thin 0.01–0.04 mm film for T-shirt and flat bags.
ISO Certified
Ships Worldwide
24 h Support
Max Unwind Roll Dia.
850mm
Bag Making Speed
250 pcs/min
Total Power
7KW
Film Thickness
0.01–0.04mm
TG-PRO : TG-500×2 PRO1 Product photos
Overview
Twin-lane converter for thin film, long-format bags. Part of the bag making machines range from Ashal Innomech.
Key Specs & Category
Bag Making MachinesTG-PROMax Unwind Roll Dia.: 850mmBag Making Speed: 250 pcs/minTotal Power: 7KWFilm Thickness: 0.01–0.04mm
Engineered Overview & Technical Deep-Dive — TG-500×2 PRO Twin-Lane Bag Making Machine
Technical Architecture & Mechanical Design
The TG-500×2 PRO Twin-Lane Bag Making Machine (TG-PRO) is a high-speed, fully automated plastic bag converting system designed by Wenzhou Ashal Innomech Technology for multi-lane heat-sealing, cutting, and stacking applications. Driven by high-precision Panasonic/Yaskawa AC servo motor control systems, the machine achieves a converting speed rating of 250 pcs/min while maintaining cut length accuracy within ±0.5 mm. The unwinding section features an automatic photoelectric web guiding system (EPC) with magnetic powder tension control, ensuring smooth film feeding without lateral wander or material stretching. The sealing assembly incorporates heavy-duty copper sealing knives heated by ceramic heating elements and monitored by micro-processor PID temperature modules to achieve flawless, high-strength heat seals on both light-gauge and heavy-duty films. The flying cutter blade is forged from high-carbon tungsten alloy steel, delivering ultra-clean cuts across millions of continuous operating cycles. An integrated PLC interface with touchscreen HMI allows operators to set bag length, batch count, punch timing, and speed parameters instantly, reducing job setup times to under 3 minutes.
Industrial Applications & Resin Processing
Capable of converting films made from LDPE, LLDPE, HDPE, Recycled PE, bio-degradable PLA/PBAT materials, and recycled plastic films, the TG-500×2 PRO Twin-Lane Bag Making Machine produces T-shirt shopping bags, flat produce bags, bottom-seal heavy garbage sacks, vest bags, vegetable bags, and roll bags. It handles web widths up to Standard Width with multi-lane configurations for doubled or tripled production output.
Target Manufacturing Sectors
- ✓Retail & Supermarket Packaging Supply
- ✓Municipal & Household Garbage Bag Converting
- ✓Produce & Agriculture Market Packaging
- ✓Bio-degradable & Compostable Bag Manufacturing
- ✓Industrial Bulk Packaging & Heavy Sack Production
Key Engineering Innovations & Quality Assurance
Servo-Driven Flying Cutting & Sealing Mechanism
Independent AC servo motors drive feed rollers and cutter movement, enabling precise synchronization, zero vibration, and instant length adjustment without gear changes.
Auto Hydraulic Punch & Stacking Table
Integrated hydraulic punch unit automatically stamps out T-shirt handles or die-cut handles with automatic waste scrap extraction.
Static Eliminator & Photoelectric Eye Tracking
High-voltage ion static bars eliminate static charge for smooth bag stacking; German-made Sick photocell tracks printed registration marks for printed bag cutting.
Automatic Alarm & Zero-Defect Auto-Stop
Intelligent sensors detect film jam, loss of print mark, temperature drop, or bag stack completion, stopping the machine automatically to prevent material waste.
⚡ Installation & Utility Requirements
Requires 3-phase 380V/415V electrical power supply with total installed capacity of 7KW. Pneumatic air pressure must be maintained at 0.6–0.7 MPa with an air consumption rate of 0.4–0.8 m³/min for punch cylinders and bag collection arms. Floor placement requires a smooth level floor pad with minimum 1.5 meters perimeter clearance for raw film roll loading and finished bag palletizing.
🛠️ Preventative Maintenance Protocol
Daily maintenance requires clearing plastic scrap from the punch die area, wiping sealing knives with silicone oil spray, and inspecting blade sharpness. Weekly checks include lubricating linear guide rails and drive chains with ISO VG 68 grease. Monthly routine includes checking pneumatic cylinder seals, checking electrical terminal tightness, and inspecting EPC sensor optics.
Frequently Asked Questions & Technical Guidance
The TG-500×2 PRO Twin-Lane Bag Making Machine operates at converting speeds up to 250 pcs/min with maximum web width processing up to Standard Width, available in multi-lane configurations for high-volume manufacturing.
🏆 Commercial Buying Guide & Global Quality Guarantee
The TG-500×2 PRO Twin-Lane Bag Making Machine delivers exceptional conversion productivity, enabling bag manufacturers to lower unit labor costs and increase daily pack count. Built with premium electrical components (Schneider electrics, Omron temperature controllers, Panasonic servos), it offers outstanding uptime reliability. Supported by CE certification, Ashal Innomech provides rapid global sea shipping, installation setup documentation, and remote video technical service.
✓ ISO 9001:2015 Certified✓ CE Quality Standard✓ Pre-Shipment FAT Video✓ 12-Month Guarantee
Max Unwind Roll Dia.850mm
Bag Making Speed250 pcs/min
Total Power7KW
Part 1 — Unwind & Feeding
Photocell-tracked unwind feeds film into the machine at controlled tension.
Part 2 — Sealing & Cutting
Heat-seal bars and rotary cutters form and separate each bag at speed.
Part 3 — Control Panel
PLC touchscreen sets bag length, seal temperature and lane speed.
Setup & Installation Guide
Full Specifications
| Specification | TG-500×2 PRO |
|---|---|
| Produce Width | 200–500mm |
| Produce Length | 450–850mm |
| Bag Making Speed | 250 pcs/min |
| Film Thickness | 0.01–0.04mm |
| Total Power | 7KW |
| Max Unwind Roll Dia. | 850mm |
| Max Unwind Width | 1000mm |
| Dimension / Weight | 9.4×1.75×2.3m / 2.5T |
Produce Width
TG-500×2 PRO200–500mm
Produce Length
TG-500×2 PRO450–850mm
Bag Making Speed
TG-500×2 PRO250 pcs/min
Film Thickness
TG-500×2 PRO0.01–0.04mm
Total Power
TG-500×2 PRO7KW
Max Unwind Roll Dia.
TG-500×2 PRO850mm
Max Unwind Width
TG-500×2 PRO1000mm
Dimension / Weight
TG-500×2 PRO9.4×1.75×2.3m / 2.5T
Delivery and installation timeline
Delivery & Installation
Export Packing
Photos coming soon
Ocean / Air Freight
Photos coming soon
On-Site Install
Photos coming soon
Order to installation, start to finish39–63 days
Contact
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