Pellet to film
ABA Three-layer Line — 800 / 1000 / 1200 (four-screw)
Four-screw three-layer line for higher HDPE/LDPE output.
Film Width
400–800mm
Max Output · HDPE
170 KG
Total Power
110KW
Screw Diameter
50×4 / 45×4mm
Overview
Four-screw three-layer line for higher HDPE/LDPE output. Part of the film blowing machines range from Wenzhou Ashal Innomech Technology.
Key Specs & Category
Engineered Overview & Technical Deep-Dive — ABA Three-layer Line — 800 / 1000 / 1200 (four-screw)
Technical Architecture & Mechanical Design
The ABA Three-layer Line — 800 / 1000 / 1200 (four-screw) (ABA · 3-layer) represents state-of-the-art blown film extrusion technology engineered by Wenzhou Ashal Innomech Technology for heavy-duty commercial and industrial film production. Built around a high-rigidity heavy structural frame, this line incorporates precision single/multi-screw extrusion units (50×4 / 45×4mm) paired with bimetallic nitrided barrels (38CrMoAlA alloy, surface hardness HV950-1050) to guarantee superior plasticization, thermal stability, and melt homogeneity across all resin grade spectrums. The die head assembly features a spiral-runner flow channel optimized via 3D computational fluid dynamics (CFD) simulation, eliminating weld lines, melt fracture, and thermal degradation. Operating with a web width of 400–800mm and a peak throughput rating of High Capacity, the machinery utilizes a multi-stage PID digital temperature controller with solid-state relay (SSR) output to maintain thermal tolerances within ±1°C across all heating zones. Driven by heavy-duty Siemens/ABB motor drives coupled with hardened helical gearboxes (SF factor > 1.5), the line delivers continuous, pulse-free resin extrusion even during 24/7 continuous production runs under full load capacity. The upper haul-off frame features synchronized dual-side nip rollers with pneumatic clamping and micro-adjustable bubble guide rings to guarantee impeccable film bubble concentricity and tension balance.
Industrial Applications & Resin Processing
Engineered for high versatility, the ABA Three-layer Line — 800 / 1000 / 1200 (four-screw) processes a wide spectrum of polyolefin resins and biodegradable biopolymers including LDPE, LLDPE, HDPE, Recycled PE, Metallocene LLDPE (mLLDPE), EVA, PLA, PBAT, and recycled PE pellets. It produces high-clarity agricultural greenhouse films, heavy-duty shipping sacks, shrink packaging, laminated barrier pouch substrates, courier mailing bags, and premium retail shopping bag film. The film thickness profile ranges from micro-thin 0.008 mm garment wrap up to heavy-duty 0.25 mm industrial liner sheeting, maintaining tight gauge tolerances across the entire 400–800mm web width.
Target Manufacturing Sectors
- ✓Flexible Packaging Manufacturing
- ✓Agricultural Mulch & Greenhouse Sheeting
- ✓Industrial Freight Packaging & Stretch Wrap
- ✓Food & Pharmaceutical Barrier Packaging
- ✓E-Commerce Logistics & Courier Bag Production
- ✓Bio-degradable & Compostable Bag Manufacturing
Key Engineering Innovations & Quality Assurance
CFD Spiral Die Head Geometry
Engineered spiral distribution channels prevent melt stagnation, eliminate die lines, and optimize multi-layer thickness distribution across all extrusion channels.
Dual-Lip Air Ring & IBC Bubble Cooling
High-pressure dual-chamber air ring with frequency-controlled blowers accelerates bubble cooling, increasing line speed by up to 30% while securing film bubble stability.
Automatic Tension & Corona Treater Integration
Surface treatment unit with high-frequency spark discharge prepares film surface tension (38-44 dyne/cm) for downstream flexographic printing and laminating processes.
Servo Winder with Automatic Cut & Changeover
Dual-station winder equipped with magnetic powder brake or AC servo control ensures flat, wrinkle-free film roll formation with smooth edge alignment.
⚡ Installation & Utility Requirements
Operational installation requires a dedicated 3-phase electrical supply (380V/415V, 50/60Hz) with total power consumption rated at approximately 110KW. Compressed air must be supplied at 0.6–0.8 MPa with a clean, moisture-free air dryer unit. Industrial water chilling (chilled water temperature 15-20°C, flow rate 8-15 m³/h) is required for air ring cooling coils and gearbox thermal exchangers. Floor pad loading must support minimum floor loading ratings of 3,500 kg/m² on a level reinforced concrete base.
🛠️ Preventative Maintenance Protocol
Preventative maintenance includes weekly inspection of gearbox oil levels (VG220 synthetic gear oil change every 4,000 operational hours), daily cleaning of die lip carbon deposits using soft copper scrapers, monthly lubrication of haul-off bearings and winder pivot points, and quarterly calibration of thermal thermocouples and PID controllers. Filter screen changers should be purged and cleaned per melt pressure transducer feedback.
Frequently Asked Questions & Technical Guidance
The ABA Three-layer Line — 800 / 1000 / 1200 (four-screw) delivers a maximum throughput capacity of High Capacity with a maximum film web width of 400–800mm, operating across film thickness ranges from 0.008 mm up to 0.25 mm depending on resin formulation.
🏆 Commercial Buying Guide & Global Quality Guarantee
Investing in the ABA Three-layer Line — 800 / 1000 / 1200 (four-screw) offers plastic packaging manufacturers high operational efficiency, low energy consumption per kg of resin output, and rapid ROI payback (typically within 8-14 months of full-capacity production). Certified under ISO 9001:2015 and CE quality compliance standards, every unit undergoes rigorous pre-shipment factory testing. Ashal Innomech ships worldwide with heavy-duty export anti-rust ocean container packaging, custom spare parts kits, and 24/7 global remote technical assistance.
Multi-screw co-extrusion feeds molten resin into the die head at controlled temperature zones.
The film bubble forms above the die, cooled by the air ring for consistent gauge.
Collapsed film is drawn up the tower and wound into finished rolls.
Setup & Installation Guide
Full Specifications
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| Specification | ABA-800 | ABA-1000 | ABA-1200 |
|---|---|---|---|
| Film Width | 400–800mm | 500–1000mm | 600–1200mm |
| Film Thickness | 0.006–0.10mm | 0.006–0.10mm | 0.006–0.10mm |
| Max Output · HDPE | 170 KG | 200 KG | 240 KG |
| Max Output · LDPE | 200 KG | 260 KG | 320 KG |
| Screw Diameter | 50×4 / 45×4mm | 55×4 / 50×4mm | 60×4 / 55×4mm |
| Screw L/D | 30:1 / 32:1 | 30:1 / 32:1 | 30:1 / 32:1 |
| Gear Box | 146×4 | 173×4 | 180×4 |
| Main Motor | 15KW×4 | 18.5KW×4 | 22KW×4 |
| Air Blower | 5.5KW×2 | 7.5KW×2 | 7.5KW×2 |
| Total Power | 110KW | 130KW | 160KW |
| Die Head · HDPE | 80mm×2 | 100mm×2 | 120mm×2 |
| Die Head · LDPE | 180mm×2 | 250mm×2 | 280mm×2 |
| Roller Width | 900mm | 1100mm | 1300mm |
| Dimension / Weight | 8.5×6×5.2m / 8T | 8.5×6.5×6.2m / 10T | 8.5×7×6.8m / 13T |
Delivery and installation timeline
Delivery & Installation
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