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Pellet to film
ABC Multi-layer Blown Film Line — 1500 / 1800 / 2300
The ABC Multi-layer Blown Film Line in 1500, 1800 and 2300 sizes produces 1000–2300 mm wide film at 240–400 kg/h. It co-extrudes 0.02–0.15 mm multi-layer film for wide-web and heavy-duty applications.
ISO Certified
Ships Worldwide
24 h Support
Film Width
1000–1500mm
Max Extrusion Output
240 KG/H
Total Power
180KW
Screw Diameter
60/65/60mm
ABC · multi-layer : ABC-15001 Product photos
Overview
Wide-web co-extrusion for heavy-duty film. Part of the film blowing machines range from Ashal Innomech.
Key Specs & Category
Film Blowing MachinesABC · multi-layerFilm Width: 1000–1500mmMax Extrusion Output: 240 KG/HTotal Power: 180KWScrew Diameter: 60/65/60mm
Engineered Overview & Technical Deep-Dive — ABC Multi-layer Blown Film Line — 1500 / 1800 / 2300
Technical Architecture & Mechanical Design
The ABC Multi-layer Blown Film Line — 1500 / 1800 / 2300 (ABC · multi-layer) is a blown film extrusion line engineered by Wenzhou Ashal Innomech Technology for heavy-duty commercial and industrial film production. Built around a high-rigidity heavy structural frame, this line incorporates precision single/multi-screw extrusion units (60/65/60mm) paired with bimetallic nitrided barrels (38CrMoAlA alloy, surface hardness HV950-1050) for consistent plasticization, thermal stability and melt homogeneity. The die head assembly features a spiral-runner flow channel optimized via 3D computational fluid dynamics (CFD) simulation, eliminating weld lines, melt fracture, and thermal degradation. Operating with a web width range of 1000–2300 mm and a peak throughput rating of 240 KG/H, the machinery utilizes a multi-stage PID digital temperature controller with solid-state relay (SSR) output to maintain thermal tolerances within ±1°C across all heating zones. Driven by heavy-duty Siemens/ABB motor drives coupled with hardened helical gearboxes (SF factor > 1.5), the line delivers continuous, pulse-free resin extrusion even during 24/7 continuous production runs under full load capacity. The upper haul-off frame features synchronized dual-side nip rollers with pneumatic clamping and micro-adjustable bubble guide rings to guarantee impeccable film bubble concentricity and tension balance.
Industrial Applications & Resin Processing
Engineered for high versatility, the ABC Multi-layer Blown Film Line — 1500 / 1800 / 2300 processes a wide spectrum of polyolefin resins and biodegradable biopolymers including LDPE, LLDPE, HDPE, Recycled PE, Metallocene LLDPE (mLLDPE), EVA, PLA, PBAT, and recycled PE pellets. It produces high-clarity agricultural greenhouse films, heavy-duty shipping sacks, shrink packaging, laminated barrier pouch substrates, courier mailing bags, and premium retail shopping bag film. The film thickness profile ranges from 0.02–0.15 mm film, maintaining tight gauge tolerances across the entire 1000–2300 mm web width range.
Target Manufacturing Sectors
- ✓Flexible Packaging Manufacturing
- ✓Agricultural Mulch & Greenhouse Sheeting
- ✓Industrial Freight Packaging & Stretch Wrap
- ✓Food & Pharmaceutical Barrier Packaging
- ✓E-Commerce Logistics & Courier Bag Production
- ✓Bio-degradable & Compostable Bag Manufacturing
Key Engineering Innovations & Quality Assurance
CFD Spiral Die Head Geometry
Engineered spiral distribution channels prevent melt stagnation, eliminate die lines, and optimize multi-layer thickness distribution across all extrusion channels.
Dual-Lip Air Ring & IBC Bubble Cooling
High-pressure dual-chamber air ring with frequency-controlled blowers accelerates bubble cooling, increasing line speed by up to 30% while securing film bubble stability.
Automatic Tension & Corona Treater Integration
Surface treatment unit with high-frequency spark discharge prepares film surface tension (38-44 dyne/cm) for downstream flexographic printing and laminating processes.
Servo Winder with Automatic Cut & Changeover
Dual-station winder equipped with magnetic powder brake or AC servo control ensures flat, wrinkle-free film roll formation with smooth edge alignment.
⚡ Installation & Utility Requirements
Operational installation requires a dedicated 3-phase electrical supply (380V/415V, 50/60Hz) with total power consumption rated at approximately 180KW. Compressed air must be supplied at 0.6–0.8 MPa with a clean, moisture-free air dryer unit. Industrial water chilling (chilled water temperature 15-20°C, flow rate 8-15 m³/h) is required for air ring cooling coils and gearbox thermal exchangers. Floor pad loading must support minimum floor loading ratings of 3,500 kg/m² on a level reinforced concrete base.
🛠️ Preventative Maintenance Protocol
Preventative maintenance includes weekly inspection of gearbox oil levels (VG220 synthetic gear oil change every 4,000 operational hours), daily cleaning of die lip carbon deposits using soft copper scrapers, monthly lubrication of haul-off bearings and winder pivot points, and quarterly calibration of thermal thermocouples and PID controllers. Filter screen changers should be purged and cleaned per melt pressure transducer feedback.
Frequently Asked Questions & Technical Guidance
The ABC Multi-layer Blown Film Line — 1500 / 1800 / 2300 delivers a maximum throughput capacity of 240 KG/H with a film web width range of 1000–2300 mm, operating across film thickness ranges 0.02–0.15 mm depending on resin formulation.
🏆 Commercial Buying Guide & Global Quality Guarantee
Investing in the ABC Multi-layer Blown Film Line — 1500 / 1800 / 2300 offers plastic packaging manufacturers high operational efficiency, low energy consumption per kg of resin output, and rapid ROI payback (typically within 8-14 months of full-capacity production). Certified under ISO 9001:2015 and CE quality compliance standards, every unit undergoes rigorous pre-shipment factory testing. Ashal Innomech ships worldwide with heavy-duty export anti-rust ocean container packaging, custom spare parts kits, and 24/7 global remote technical assistance.
✓ ISO 9001:2015 Certified✓ CE Quality Standard✓ Pre-Shipment FAT Video✓ 12-Month Guarantee
Screw Diameter60/65/60mm
Die Head350mm
Film Width1000–1500mm
Total Power180KW
Part 1 — Extrusion & Screw
Multi-screw co-extrusion feeds molten resin into the die head at controlled temperature zones.
Part 2 — Die Head & Bubble
The film bubble forms above the die, cooled by the air ring for consistent gauge.
Part 3 — Haul-Off & Winding
Collapsed film is drawn up the tower and wound into finished rolls.
Setup & Installation Guide
Full Specifications
Click a column to highlightTotal Power
Die Head
Roller Width
Click a column to highlight
| Specification | ABC-1500 | ABC-1800 | ABC-2300 |
|---|---|---|---|
| Film Width | 1000–1500mm | 1300–1800mm | 1700–2300mm |
| Film Thickness | 0.02–0.15mm | 0.02–0.15mm | 0.02–0.15mm |
| Max Extrusion Output | 240 KG/H | 350 KG/H | 400 KG/H |
| Screw Diameter | 60/65/60mm | 65/75/65mm | 75/85/75mm |
| Screw L/D | 30:1 / 32:1 | 30:1 / 32:1 | 30:1 / 32:1 |
| Gear Box | 180×2 / 200×1 | 200×2 / 225×2 | 225×2 / 250×1 |
| Main Motor | 30/37/30KW | 37/45/37KW | 45/55/45KW |
| Air Blower | 11KW×1 5.5KW×2 | 11KW×1 5.5KW×2 | 15KW×1 7.5KW×2 |
| Total Power | 180KW | 220KW | 270KW |
| Die Head | 350mm | 500mm | 600mm |
| Roller Width | 1600mm | 2100mm | 2500mm |
| Dimension / Weight | 8×5.5×8.5m / 15T | 9×6.5×10.5m / 20T | 10×10.5×11.5m / 25T |
Film Width
ABC-15001000–1500mm
ABC-18001300–1800mm
ABC-23001700–2300mm
Film Thickness
ABC-15000.02–0.15mm
ABC-18000.02–0.15mm
ABC-23000.02–0.15mm
Max Extrusion Output
ABC-1500240 KG/H
ABC-1800350 KG/H
ABC-2300400 KG/H
Screw Diameter
ABC-150060/65/60mm
ABC-180065/75/65mm
ABC-230075/85/75mm
Screw L/D
ABC-150030:1 / 32:1
ABC-180030:1 / 32:1
ABC-230030:1 / 32:1
Gear Box
ABC-1500180×2 / 200×1
ABC-1800200×2 / 225×2
ABC-2300225×2 / 250×1
Main Motor
ABC-150030/37/30KW
ABC-180037/45/37KW
ABC-230045/55/45KW
Air Blower
ABC-150011KW×1 5.5KW×2
ABC-180011KW×1 5.5KW×2
ABC-230015KW×1 7.5KW×2
Total Power
ABC-1500180KW
ABC-1800220KW
ABC-2300270KW
Die Head
ABC-1500350mm
ABC-1800500mm
ABC-2300600mm
Roller Width
ABC-15001600mm
ABC-18002100mm
ABC-23002500mm
Dimension / Weight
ABC-15008×5.5×8.5m / 15T
ABC-18009×6.5×10.5m / 20T
ABC-230010×10.5×11.5m / 25T
Delivery and installation timeline
Delivery & Installation
Export Packing
Photos coming soon
Ocean / Air Freight
Photos coming soon
On-Site Install
Photos coming soon
Order to installation, start to finish63–92 days
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