⚙️ Industrial Engineering Tool•Free B2B Cost Estimator
Blown Film Extrusion & ABA Resin Cost Calculator
Calculate your hourly extrusion throughput rate (kg/h), linear film gauge weight, and precise polymer savings when upgrading from monolayer to 3-Layer ABA co-extrusion technology.
1Film & Line Parameters
1000 mm
200 mm (Bag/Pouch)1500 mm (Standard)3000 mm (Agricultural)
40 Microns (160 Gauge)
8 µm (Thin T-Shirt)50 µm (Heavy Sack)200 µm (Liner Film)
50 m/min
10 m/min100 m/min250 m/min (High Speed)
2ABA 3-Layer Co-Extrusion Cost Inputs
Recycled PE ($0.65/kg) or CaCO3 Masterbatch ($0.40/kg)
50% B-Layer (25% Outer A / 50% B / 25% Outer A)
Film Cross-Section Layers:
A (25%)
B - Core Recycled/CaCO3 (50%)
A (25%)
Calculated Extrusion Performance
Hourly Output221.3kg / hour
24h Capacity5.31Tons / day
Linear Film Weight:73.76 g / meter
ABA 3-Layer Financial Savings
Monolayer Monthly Resin Cost:$70,000
ABA 3-Layer Monthly Resin Cost:$51,250
Net Estimated Monthly Savings
$18,750/ month
Annual Savings: $225,000 (27% material cost reduction)Machine Payback Period:2.4 Months
Recommended Machinery
Recommended Ashal Extrusion & Converting Lines
ABA 3-Layer Series
ABA Three-Layer Co-Extrusion Blown Film Line
Ideal for processing up to 70% recycled resin or CaCO3 in core layer B while keeping virgin outer surfaces.
View Machine Specs→
High Barrier 5-LayerABCDE-2200 Five-Layer Co-Extrusion Line
Designed for high-output barrier film (EVOH/Nylon) applications up to 400 kg/h with automatic gauge control.
View Machine Specs→
Converting & Bag MakingT-PRO Multi-Lane Heat-Seal Bag Machine
High-speed converter operating up to 600 pcs/min with 100% support for compostable PBAT+PLA bioplastic films.
View Machine Specs→